Suzuki Smash 115 maintenance Schedule

Suzuki Smash 115 Comprehensive Maintenance Schedule Guide

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Comprehensive Maintenance Schedule for Suzuki Smash 115

The Suzuki Smash 115, also known as the Suzuki Hayate in some markets, is a popular underbone motorcycle that has been a reliable choice for many riders. Known for its fuel efficiency, durability, and affordable price, the Smash 115 has been a bestseller in its class due to its responsive power and excellent fuel economy.

Technical Specifications

First Generation (2003-2013)

  • Engine Type: 4-stroke, 1-cylinder, air-cooled
  • Displacement: 112.8 cc
  • Max Power: 8.5 hp @ 8000 rpm
  • Max Torque: 9.0 Nm @ 4000 rpm
  • Transmission: 4-speed constant mesh
  • Fuel System: Carburetor

Second Generation (2013-present)

  • Engine Type: 4-stroke, 1-cylinder, air-cooled, SOHC
  • Displacement: 113.0 cc
  • Max Power: 8.6 hp @ 8000 rpm
  • Max Torque: 9.0 Nm @ 4000 rpm
  • Transmission: 4-speed constant mesh
  • Fuel System: Carburetor (standard), Fuel Injection (FI model)

Fluid Specifications

  • Engine Oil: SAE 10W-40, API SJ or higher, JASO MA
    • Oil Capacity: 1.0 L (periodic oil change)
  • Gear Oil: SAE 10W-40 hypoid gear oil
    • Oil Capacity: 0.12 L (periodic oil change)
  • Fuel: Unleaded gasoline with a minimum octane rating of 91
    • Fuel Tank Capacity: 4.3 L

Maintenance Schedule

Every 1,000 km or 2 months

  • Clean air filter element
  • Adjust throttle cable play
  • Adjust brake lever and pedal free play

Every 4,000 km or 6 months

  • Change engine oil (use SAE 10W-40, API SJ/JASO MA)
  • Clean spark plug and adjust electrode gap
  • Clean fuel strainer and carburetor
  • Lubricate control cables
  • Check and adjust valve clearance
  • Check and adjust drive chain tension

Every 12,000 km or 12 months

  • Replace air filter element
  • Replace spark plug
  • Change gear oil (use SAE 10W-40 hypoid gear oil)
  • Check and replace fuel lines if necessary
  • Check and replace brake fluid if necessary
  • Check and replace brake pads if worn beyond limit

Frequently Asked Questions

What is the recommended engine oil for the Suzuki Smash 115?

  • Use SAE 10W-40 engine oil with an API grade of SJ or higher, and JASO MA standard.

How often should I change the engine oil on my Smash 115?

  • Suzuki recommends changing the engine oil every 4,000 km or 6 months, whichever comes first.

What octane rating of gasoline is required for the Smash 115?

  • Use unleaded gasoline with a minimum octane rating (RON) of 91.

What is the spark plug gap specification?

  • The spark plug gap should be set to 0.6-0.7 mm.

How often does the air filter need to be cleaned and replaced?

  • Clean the air filter element every 1,000 km or 2 months. Replace it every 12,000 km or 12 months.

What type of gear oil should be used in the transmission?

  • Use SAE 10W-40 hypoid gear oil in the transmission.

How frequently should the valve clearance be checked and adjusted?

  • Have the valve clearance checked and adjusted by a Suzuki dealer every 4,000 km or 6 months.

What is the recommended tire pressure for the Smash 115?

  • Front: 175 kPa (1.75 kgf/cm2), Rear: 200 kPa (2.00 kgf/cm2)

How do I adjust the drive chain tension?

  • Loosen the axle nut, turn the adjusters evenly on both sides until proper tension is achieved (25-35 mm slack), then retighten the axle nut.

Where can I find more information about maintaining my Suzuki Smash 115?

  • Refer to your owner’s manual for detailed maintenance procedures and specifications. For major service, consult an authorized Suzuki dealer.

By following this maintenance schedule and using the recommended fluids and parts, your Suzuki Smash 115 will provide reliable performance for years to come. If you have any other questions, consult your owner’s manual or visit your local Suzuki dealer for assistance.

Sources of this Blog Post

Here are the sources referenced in this comprehensive maintenance schedule for the Suzuki Smash 115:

Primary References

Technical and Maintenance Information

Additional References

These sources were used to compile accurate and detailed information for the maintenance schedule and technical specifications of the Suzuki Smash 115.