Comprehensive Maintenance Schedule for Bajaj RE Three-Wheeler

Comprehensive Maintenance Schedule for Bajaj RE Three-Wheeler

The Bajaj RE is the world’s best-selling three-wheeler, with over 5 million vehicles on the road. Known for its affordability, reliability, fuel efficiency, and spacious cabin, the RE is ideal for last-mile transportation and small businesses.

Technical Specifications

1st Generation (2000-2010)

  • Engine: 145.5cc, 4-stroke, single cylinder
  • Max Power: 5.5 kW (7.5 PS) @ 5000 rpm
  • Max Torque: 12 Nm @ 3000 rpm
  • Transmission: 4-speed constant mesh
  • Fuel Tank Capacity: 8 liters
  • Kerb Weight: 320 kg

2nd Generation (2010-Present)

  • Engine: 199cc, 4-stroke, single cylinder, DTSI
  • Max Power: 7.5 kW (10.2 PS) @ 5500 rpm
  • Max Torque: 16.5 Nm @ 4000 rpm
  • Transmission: 4-speed constant mesh
  • Fuel Tank Capacity: 8 liters
  • Kerb Weight: 358 kg

Fluid Specifications

  • Engine Oil:
    • Grade: SAE 20W-50, API SL
    • Capacity: 1.0 liter
  • Gear Oil:
    • Grade: SAE 80W-90, API GL-4
    • Capacity: 0.7 liter
  • Brake Fluid: DOT 3 or DOT 4
  • Coolant: 50:50 mix of ethylene glycol and distilled water

Maintenance Schedule

PartMaintenanceSchedule
Engine Oil & FilterReplaceEvery 5,000 km
Air FilterCleanEvery 5,000 km
ReplaceEvery 20,000 km
Spark PlugClean & AdjustEvery 5,000 km
ReplaceEvery 20,000 km
Valve ClearanceCheck & AdjustEvery 10,000 km
Fuel FilterReplaceEvery 20,000 km
ClutchAdjustEvery 5,000 km
Drive BeltCheckEvery 5,000 km
ReplaceEvery 40,000 km
BrakesCheck & AdjustEvery 5,000 km
Wheel BearingsGreaseEvery 20,000 km
Steering SystemLubricateEvery 10,000 km
SuspensionLubricateEvery 10,000 km
TiresCheck PressureEvery 500 km

Frequently Asked Questions

  1. What engine oil should I use in my Bajaj RE?
    • Use SAE 20W-50 engine oil with an API classification of SL. Bajaj recommends their own brand of engine oil for optimum performance.
  2. How often should I change the engine oil?
    • Engine oil and filter should be replaced every 5,000 km for optimal engine life and performance.
  3. What is the spark plug gap specification?
    • The spark plug gap should be set to 0.7-0.8 mm. Check and adjust it every 5,000 km and replace the spark plug every 20,000 km.
  4. How do I adjust the clutch free play?
    • The clutch free play should be 2-3 mm as measured at the lever. Adjust it using the cable adjuster nut near the clutch lever.
  5. What PSI should I inflate the tires to?
    • Inflate the front tire to 30 PSI and the rear tires to 32 PSI. Check tire pressures every 500 km when the tires are cold.
  6. How often should I lubricate the steering system?
    • Steering ball joints and bearings should be greased every 10,000 km for smooth operation and to prevent wear.
  7. What coolant should I use in the cooling system?
    • Use a 50:50 mixture of ethylene glycol antifreeze and distilled water. Never use only water as it can cause corrosion.
  8. How often should I adjust the valve clearances?
    • Valve clearances should be checked and adjusted every 10,000 km. Proper valve clearance ensures optimal engine performance.
  9. What brake fluid is recommended?
    • Use DOT 3 or DOT 4 brake fluid from a sealed container. Replace the brake fluid every 2 years or if it becomes contaminated.
  10. How can I make my Bajaj RE last longer?
    • Follow the recommended maintenance schedule, use only genuine Bajaj parts, and avoid overloading the vehicle. Regular care will make your RE last for many years.

Other Sources

For information about the maintenance and technical details of the Bajaj RE three-wheeler, you can refer to the following sources:

  1. Carmudi – Provides an overview of the Bajaj RE as a reliable three-wheeler. Carmudi on Bajaj RE
  2. Investing.com – User rankings and discussions about Bajaj Auto’s performance. Investing.com on Bajaj Auto
  3. CarDekho – Reviews and user experiences with the Bajaj Compact RE. CarDekho on Bajaj Compact RE
  4. Oto – Specifications of the Bajaj RE in different markets. Oto on Bajaj RE Specifications
  5. Bajaj Auto – Official maintenance guidelines and user manual for the Bajaj RE. Bajaj Auto RE User Guide

These sources provide comprehensive information on the maintenance requirements, technical specifications, and general user experiences with the Bajaj RE.