Comprehensive Maintenance Schedule for TVS XL Moped
The TVS XL is one of the most popular mopeds in India, known as the TVS XL100 in some markets. It has been in production since 1980 and is loved for its affordability, fuel efficiency, durability, and load-carrying capacity. The XL is commonly used for both personal and commercial purposes.
The TVS XL moped is renowned for its reliability and practicality, making it a favorite among riders in India. From its robust design to its impressive load-carrying capability, the XL moped continues to serve a diverse range of users. This guide provides a detailed maintenance schedule for both generations of the TVS XL, ensuring optimal performance and longevity.
Technical Specifications
TVS XL Super (1st Generation)
- Engine: 69.9cc, 2-stroke single cylinder
- Max Power: 3.5 PS @ 5000 rpm
- Max Torque: 5 Nm @ 3750 rpm
- Transmission: Single speed, automatic
- Fuel Tank Capacity: 4 liters
- Kerb Weight: 75 kg
TVS XL100 (2nd Generation)
- Engine: 99.7cc, 4-stroke single cylinder
- Max Power: 4.3 PS @ 6000 rpm
- Max Torque: 6.5 Nm @ 3500 rpm
- Transmission: Single speed, automatic
- Fuel Tank Capacity: 4 liters
- Kerb Weight: 89 kg
Fluid Specifications
To maintain the smooth functioning of your TVS XL moped, it is essential to use the recommended fluids and replace them at the specified intervals.
- Engine Oil:
- Capacity: 900 ml during regular service, 1000 ml if the engine is disassembled
- Type: TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2)
- Front Fork Oil:
- Capacity: 100 ml per fork
- Type: IOC / Castrol 20W40 oil
- Grease:
- MP Grease no. 3 (Bharat Petroleum) or equivalent
Regular Maintenance Parts & Schedule
Proper maintenance is key to keeping the TVS XL moped in excellent working condition. Here is a detailed schedule for maintaining various parts of the moped.
| Part | Maintenance Interval |
|---|---|
| Engine oil & filter | Replace every 3000 km |
| Air filter element | Clean every 3000 km, replace every 12000 km |
| Spark plug | Clean & adjust every 3000 km, replace every 12000 km |
| Drive chain | Clean, lubricate & adjust every 3000 km |
| Clutch, brake cables | Inspect, adjust & lubricate every 3000 km |
| Tires | Check pressure and tread wear regularly |
| Battery | Check electrolyte level and charge monthly |
| Carburetor | Clean every 6000 km |
| Steering play | Inspect & adjust every 6000 km |
| Wheel bearings | Clean & lubricate every 12000 km |
Frequently Asked Maintenance Questions
What is the engine oil capacity of TVS XL? The engine oil capacity is 900 ml during regular oil changes, and 1000 ml if the engine is disassembled.
How often should I change the engine oil in my XL? Engine oil and filter should be replaced every 3000 km.
Which engine oil is recommended for TVS XL? TVS recommends TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for optimum performance.
What is the spark plug replacement interval? Spark plugs should be cleaned and adjusted every 3000 km, and replaced every 12000 km.
How frequently should I lubricate and adjust the drive chain? The drive chain should be cleaned, lubricated, and adjusted every 3000 km for longer life.
What is the recommended tire pressure for XL? Keep the front tire pressure at 25 psi and rear at 35 psi (rider only). With a pillion, maintain 25 psi front and 40 psi rear.
How often should I get my XL serviced? TVS recommends getting the XL serviced every 3000 km for best performance and reliability.
What all is checked in a regular service of XL? A regular service includes engine oil replacement, carburetor cleaning, drive chain adjustment, brake & clutch play adjustment, electrical checks, etc.
How can I maintain good battery health in my XL? Check the battery electrolyte level and keep it topped up. Ensure the terminals are clean and charge the battery regularly, especially if not using the vehicle for long.
What precautions should I take while washing my XL? Avoid direct water spray on electrical parts, air filter, and engine openings. Use a mild water flow and wipe the vehicle dry after washing.
Conclusion
Maintaining your TVS XL moped with regular servicing and using the recommended fluids and parts is crucial for its performance and longevity. By following this comprehensive maintenance schedule, you can ensure that your TVS XL remains a reliable and efficient workhorse for years to come. Regular maintenance not only enhances the performance but also prevents potential breakdowns, ensuring a smooth and trouble-free ride.
Sources for This Blog Post
Introduction
- TVS XL Overview: Wikipedia
Technical Specifications
Fluid Specifications
- Engine Oil and Front Fork Oil Details: TVS Motor Maintenance Schedule
Regular Maintenance Parts & Schedule
- Maintenance Schedule and Parts: ManualsLib
- Additional Maintenance Info: Scribd
Frequently Asked Maintenance Questions
- Engine Oil Capacity and Maintenance Intervals: TVS Motor Maintenance Schedule
- Recommended Engine Oil: TVS Oil Specifications
- Spark Plug and Drive Chain Maintenance: ManualsLib
- Tire Pressure Recommendations: BikeWale
- General Maintenance Tips: TVS Motor Blog
These links provide detailed information about the technical specifications, fluid requirements, and maintenance schedules for the TVS XL moped, ensuring that you have all the necessary guidelines to keep your moped in top condition.